Prodction Process

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Leather Processing

Leather processing is the rst step. Leather is sourced from dierent places. Often the leather is imported from dierent countries or it is sourced locally. We have complete processing unit which can hold the maximum capacity of 4800 skins per day. Our unit has automated shavers, driers and stretchers making it possible to get regular production through out the year. We are adopters of Cleaner Production Technologies under NEQS

Leather & Raw Material Store

Enables us to keep stock of leather up to 40,000 skins all the time and this level is maintained throughout the year. Leather is sorted in leather selection department according to grade and required thickness.

Our leather sourcing in very global and we use all kind of leather from all the sources depending on the likes and dislikes of our customers and also the nature and design of the glove. We have to decide which origin of leather is best for use. Mostly we use raw leather from local sources and African origin. Leather is usually sorted in A and B grade. Only the rejects are dealt separately

Cutting

Cutting is a vital part of whole process. To keep up with the glove production, we have our cutting department consisting of 50 Hydraulic cutting presses with the overall capacity of 20,000 Pairs in single shift only. Every department has its own quality control which is directly answerable to Quality manager. Leather cutting is done on cutting press and the metal cutting molds are used for cutting. All the cutting molds are made from the standard patterns which are made by International standard of Hand size and dexterity of ngers. Machine cutting gives us best standard, quality and regular capacity. This enables us to work more eciently.

Printing & Heat Transfer

Stitching

Our stitching unit consists of 400 stitching Machines and still growing more. These stitching machines are divided in multiple halls for making it possible for the quality control supervisors to control the quality at each step of stitching. Glove stitching is very intense and hardworking job. Gloves stitching are mostly done with Polyester or Nylon threads depending upon the requirements.

Inspection & Packing

Department is very swift in their work and have the ability to pack around 20,000 pairs in a single shift in a day. All the gloves are inspected, ironed and tagged properly. Our Packaging consists of hard cardboard boxes and all the packaging is customized and printed according to customer’s needs and requirements. All the gloves are ironed in order to get maximum t and nger dexterity. It also makes the inspector to identify the faults in sizing and any loose stitching.